HYROGAS TECHNOLOGY

HyroPOX™ — The Conversion Core for Distributed Waste-to-X

A staged autothermal gasification platform designed to convert heterogeneous local resources into a controlled synthesis-gas intermediate for multiple downstream applications.

HyroPOX™ is the proprietary process core at the centre of the Hyrogas Energy Island platform.

The technology converts carbon-bearing solid feedstocks through staged thermochemical processing into synthesis gas that can be conditioned and used for dispatchable power and heat, hydrogen production and other synthesis-gas applications.

Rather than designing a different conversion technology for every project, Hyrogas uses a common modular process core and configures the surrounding Energy Island according to local feedstock, energy demand and product markets.

One conversion core. Multiple applications. Standardized for distributed deployment.

THE PROCESS

From Solid Feedstock to a Controlled Gaseous Energy Carrier

HyroPOX™ separates the conversion of the solid resource from the final production of energy or industrial products.

The process core first converts the carbon-bearing feedstock into synthesis gas. That gas can then be cooled, cleaned, conditioned and directed to the downstream application required by the project.

LOCAL FEEDSTOCK
RDF · biomass · agro-residues · selected industrial residues · sludge blends
HYROPOX™
Feed preparation → staged autothermal conversion → thermal recovery → gas cooling & cleaning
CONDITIONED SYNTHESIS GAS
Controlled intermediate synthesis gas ready for downstream processing
DOWNSTREAM APPLICATION
Power & Heat · H₂ · CO₂ Separation · Synthesis-Gas Applications

This architecture is fundamental to the Hyrogas platform: the conversion core remains common while downstream equipment changes according to the required product.

PROCESS PRINCIPLE

Staged. Autothermal. Fuel Flexible.

HyroPOX™ uses staged thermochemical conversion to control the transformation of heterogeneous carbon-bearing feedstocks into synthesis gas.

Heat required by the process is generated within the integrated conversion system, while steam and controlled oxidant addition support gasification and reforming reactions.

The staged architecture is designed to combine:

Feedstock conversion
Controlled processing of heterogeneous solid carbon-bearing materials as received.

Autothermal operation
Internal process-energy integration reduces dependence on an external heat source for conversion.

High-temperature reforming
Secondary thermal treatment improves the quality of the raw synthesis gas before downstream conditioning.

Heat recovery
High- and lower-temperature heat recovery is integrated into the process architecture.

The objective is not simply to produce raw gas, but to create a controllable synthesis-gas platform suitable for industrial downstream processing.

CONFIGURABLE OPERATION

One Core. Two Principal Operating Modes.

HyroPOX™ can be configured around the downstream objective of each Energy Island.

Air / Steam Mode

Dispatchable Power & Heat

Air and steam are used as process agents to produce synthesis gas for local energy generation.

Typical applications

Electricity generation
Industrial heat
Steam
Combined heat and power

Supporting statement

Designed for applications where the priority is reliable local energy from waste or biomass resources.

Oxygen / Steam Mode

Hydrogen & Synthesis Gas

Oxygen and steam operation provides the process basis for synthesis gas conditioning and separation into higher-value products.

Typical applications

Hydrogen
CO₂ separation and recovery
Conditioned synthesis gas
Future fuels and chemical pathways

Supporting statement

Designed for applications where synthesis-gas composition and downstream gas separation become central to the Energy Island.

STANDARDIZATION

HyroPOX™ Standard Industrial Platform

Designed for distributed deployment.

Hyrogas is standardizing HyroPOX™ around modular industrial capacities that can be manufactured, integrated and replicated across multiple Energy Island applications.

The standard platform separates the repeatable process core from project-specific balance-of-plant and downstream equipment.

Key specifications

Standard capacities

500 / 1,000 kg/h db

Dry-basis feed capacity for the standard commercial module family.

Feedstock moisture

Approximately 20–50%

Operating range depends on feedstock characteristics and project configuration.

Thermal input

Approximately 5.3–6.7 MW

For the standard 1,000 kg/h-class platform, depending on feedstock energy content.

Prefabricated & modular

Designed to transfer fabrication effort from the project site into controlled manufacturing and assembly.